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Precast Concrete Stairs
Heldenfels Enterprises’ precast concrete caps eliminate the complexities of elevated cast-in-place construction while delivering superior quality for bridge and marine structure projects across Texas.
These critical components arrive on-site with precisely formed beam seats, embedded anchor bolts, and drainage provisions that ensure proper fit-up with girders and piles, eliminating time-consuming field modifications and formwork delays.
By converting traditional cast-in-place caps to precast solutions, contractors reduce overall construction time by weeks, eliminate curing delays, and improve worker safety by moving labor from elevated locations to ground-level installation activities. Our caps accommodate concentrated loads from multiple girders while providing the durability necessary for exposed environments—from highway overpasses subjected to deicing chemicals to marine terminals facing constant saltwater exposure.
Manufactured in controlled conditions with high-strength concrete and optimized reinforcement patterns, these precast caps deliver consistent quality, precise dimensions, and long-term performance that keeps projects on schedule while reducing labor costs and safety risks associated with traditional construction methods.
Product Information
Technical Specs
| Standard Sizes: 8’x8′, 10’x10′, 12’x12′ | Wall Thickness: 6″, 8″, 10″, 12″ |
| Height Options: 8′, 10′, 2′ | Standard Sizes: 8’x8′, 10’x10′, 12’x12′ |
| Load Rating: 123lb | Installation: Crane ready with liftng hardware |
Delivery & Installation
On average, prestressed concrete walls take about 6-8 weeks before they are ready to leave our facility. Our delivery network makes shipping fast and easy! Each project is different and your timeline will be discussed when the order is placed.
Applications & Use Cases
Prestressed concrete wall panels excel in demanding structural applications where both load-bearing capacity and durability are critical. These versatile components serve as shear walls in multi-story buildings, retaining walls for highway projects, and perimeter walls for industrial facilities requiring blast resistance. In stadium construction, prestressed walls form vomitory passages and support massive seating loads, while in marine environments they provide corrosion-resistant barriers for port facilities and seawalls. The prestressing technology enables taller, thinner walls that maximize usable space in commercial and institutional buildings, where clear heights and open floor plans drive project value.
Our Locations
SAN MARCOS, TEXAS (HEADQUARTERS)
Heldenfels Enterprises, Inc.
5700 IH-35 South. San Marcos, TX 78666
Tel: (512) 396-2376
Fax: (512) 396-2381
CORPUS CHRISTI, TEXAS
Heldenfels Enterprises, Inc.
2222 Laredo St. Corpus Christi, TX 78405
Juan Aguirre: (361) 533-1031
Heldenfels Headquarters
Heldenfels Corpus Christi
Frequently Asked Questions
What are typical size limitations for prestressed wall panels?
Prestressed wall panels can typically be manufactured up to 14 feet wide and 50 feet tall, though transportation and crane capacity often determine practical limits. Panel weights generally range from 10-40 tons depending on dimensions and thickness. Your precast manufacturer can optimize panel sizing to balance structural requirements with handling and shipping constraints.
How do prestressed wall panels connect to the overall structural system?
Panels connect through embedded plates, weld plates, and reinforced connections designed to transfer both gravity and lateral loads. Connection details are engineered to integrate with foundations, floor diaphragms, and roof structures while accommodating building movements and thermal expansion. Standard connection types include bolted, welded, and grouted options.
What fire ratings can prestressed concrete wall panels achieve?
Fire resistance ratings of 2-4 hours are standard for prestressed wall panels, depending on thickness and concrete cover. Most building code requirements can be met without additional fireproofing. Specific ratings depend on panel configuration, with solid panels typically providing higher ratings than insulated sandwich panels.
How are openings and attachments accommodated in prestressed panels?
Openings for doors, windows, and MEP systems are formed during casting for precise dimensions. Embedded plates and inserts for attachments are positioned during manufacturing based on project requirements. This eliminates most field cutting while providing connection points for cladding, equipment, and architectural features.
What tolerances can be expected with prestressed wall panels?
Manufacturing tolerances typically maintain dimensions within industry standards of ±1/4 to ±3/8 inch depending on panel size. Camber and deflection are calculated during design and controlled through prestressing levels. Erection tolerances follow PCI guidelines to ensure proper fit and alignment with adjacent building components.
Larry Miller, PE
VP of Pre Construction & Business Development
Speak with a Prestressed Wall Panel Expert Today!
Direct message an experienced Prestressed Wall Panel expert about your project. We are happy to discuss your project’s goals and expectations.